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INVENTORY COST ANALYSIS |
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Total Cost of Inventory
= Purchasing + Ordering + Holding + Shortage Costs |
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SKU ID |
Product Name |
ABC Class |
Annual Purchase
Cost ($) |
Annual Ordering
Cost ($) |
Annual Holding
Cost ($) |
Safety Stock
Cost ($) |
Stockout Risk
Cost ($) |
Total
Inventory Cost ($) |
Cost per Unit
($) |
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SKU-001 |
Titanium Bolt M8x50 |
C |
$112,500 |
$993 |
$994 |
$118 |
$225 |
$114,830 |
$2.55 |
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SKU-002 |
Hydraulic Cylinder
HC-200 |
A |
$540,000 |
$2,160 |
$2,194 |
$2,984 |
$1 |
$547,338 |
$456.11 |
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SKU-003 |
Ball Bearing
6205-2RS |
A |
$216,000 |
$1,376 |
$1,377 |
$796 |
$9 |
$219,558 |
$12.20 |
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SKU-004 |
Electric Motor 5HP |
A |
$534,000 |
$2,160 |
$2,169 |
$4,859 |
$0 |
$543,189 |
$905.32 |
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SKU-005 |
Steel Plate 4x8
1/4in |
A |
$630,000 |
$2,351 |
$2,352 |
$3,475 |
$2 |
$638,179 |
$182.34 |
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SKU-006 |
PLC Controller
S7-1500 |
A |
$330,000 |
$1,688 |
$1,716 |
$4,290 |
$0 |
$337,694 |
$2,251.29 |
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SKU-007 |
Welding Wire ER70S-6 |
A |
$280,000 |
$1,565 |
$1,570 |
$539 |
$4 |
$283,678 |
$35.46 |
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SKU-008 |
Pneumatic Valve
1/2in |
A |
$357,500 |
$1,768 |
$1,775 |
$1,331 |
$3 |
$362,376 |
$65.89 |
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SKU-009 |
Servo Drive ACS580 |
C |
$280,000 |
$1,440 |
$1,706 |
$2,730 |
$0 |
$285,877 |
$3,573.46 |
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SKU-010 |
Rubber O-Ring Kit |
B |
$200,000 |
$1,324 |
$1,325 |
$270 |
$63 |
$202,982 |
$8.12 |
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SKU-011 |
Conveyor Belt 24in |
C |
$128,000 |
$1,059 |
$1,061 |
$562 |
$2 |
$130,683 |
$326.71 |
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SKU-012 |
Stainless Pipe 2in
Sch40 |
A |
$399,000 |
$1,862 |
$1,880 |
$1,482 |
$2 |
$404,226 |
$96.24 |
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SKU-013 |
Industrial Gearbox
RV-40 |
A |
$360,000 |
$1,636 |
$1,931 |
$4,212 |
$0 |
$367,779 |
$1,838.89 |
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SKU-014 |
Safety Gloves (pair) |
B |
$162,000 |
$1,192 |
$1,193 |
$218 |
$90 |
$164,693 |
$4.57 |
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SKU-015 |
Lubricant ISO VG 68
(20L) |
B |
$132,000 |
$1,075 |
$1,078 |
$354 |
$6 |
$134,512 |
$56.05 |
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SKU-016 |
CNC Spindle Motor
15kW |
A |
$240,000 |
$1,125 |
$1,872 |
$4,680 |
$0 |
$247,677 |
$4,953.54 |
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SKU-017 |
Cable Tray 12x4
(10ft) |
B |
$182,000 |
$1,263 |
$1,264 |
$475 |
$16 |
$185,019 |
$28.46 |
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SKU-018 |
Thermal Sensor PT100 |
C |
$126,000 |
$1,051 |
$1,052 |
$385 |
$15 |
$128,503 |
$42.83 |
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SKU-019 |
Air Filter Element
AF-250 |
C |
$216,000 |
$1,376 |
$1,378 |
$439 |
$60 |
$219,252 |
$18.27 |
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SKU-020 |
VFD Drive 10HP |
B |
$180,000 |
$1,200 |
$1,316 |
$1,170 |
$0 |
$183,687 |
$1,530.72 |
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TOTALS |
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$5,605,000 |
$29,664 |
$31,202 |
$35,368 |
$498 |
$5,701,732 |
$33.17 |
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COST BREAKDOWN BY ABC
CLASS |
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Class |
Purchase Cost ($) |
Ordering Cost ($) |
Holding Cost ($) |
Safety Stock Cost ($) |
Total Cost ($) |
% of Total |
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A - Critical |
$3,886,500 |
$17,691 |
$18,835 |
$28,647 |
$3,951,674 |
69.3% |
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B - Important |
$856,000 |
$6,054 |
$6,176 |
$2,487 |
$870,718 |
15.3% |
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C - Standard |
$862,500 |
$5,919 |
$6,191 |
$4,233 |
$878,843 |
15.4% |
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Total |
$5,605,000 |
$29,664 |
$31,202 |
$35,368 |
$5,701,234 |
100.0% |
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INVENTORY EFFICIENCY
METRICS |
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Metric |
Value |
Benchmark |
Description |
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Inventory Turnover
Ratio |
30.9x |
6.0-12.0x |
Annual COGS / Average Inventory Value |
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Days of Inventory
Outstanding |
8.2 |
21-42 days |
Working days / Turnover ratio |
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Carrying Cost
as % of Inventory |
19.5% |
15-25% |
Total holding cost
rate |
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Ordering Cost
/ Total Cost |
0.5% |
2-5% |
Annual ordering / Total inventory cost |
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Weighted Avg
Fill Rate |
95.8% |
>95% |
Weighted average by ABC class |
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Note: Stockout risk cost
estimated as (1 - service level) × demand × stockout cost / 1000. |
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