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INVENTORY COST ANALYSIS
Total Cost of Inventory = Purchasing + Ordering + Holding + Shortage Costs
SKU ID Product Name ABC Class Annual Purchase Cost ($) Annual Ordering Cost ($) Annual Holding Cost ($) Safety Stock Cost ($) Stockout Risk Cost ($) Total Inventory Cost ($) Cost per Unit ($)
SKU-001 Titanium Bolt M8x50 C $112,500 $993 $994 $118 $225 $114,830 $2.55
SKU-002 Hydraulic Cylinder HC-200 A $540,000 $2,160 $2,194 $2,984 $1 $547,338 $456.11
SKU-003 Ball Bearing 6205-2RS A $216,000 $1,376 $1,377 $796 $9 $219,558 $12.20
SKU-004 Electric Motor 5HP A $534,000 $2,160 $2,169 $4,859 $0 $543,189 $905.32
SKU-005 Steel Plate 4x8 1/4in A $630,000 $2,351 $2,352 $3,475 $2 $638,179 $182.34
SKU-006 PLC Controller S7-1500 A $330,000 $1,688 $1,716 $4,290 $0 $337,694 $2,251.29
SKU-007 Welding Wire ER70S-6 A $280,000 $1,565 $1,570 $539 $4 $283,678 $35.46
SKU-008 Pneumatic Valve 1/2in A $357,500 $1,768 $1,775 $1,331 $3 $362,376 $65.89
SKU-009 Servo Drive ACS580 C $280,000 $1,440 $1,706 $2,730 $0 $285,877 $3,573.46
SKU-010 Rubber O-Ring Kit B $200,000 $1,324 $1,325 $270 $63 $202,982 $8.12
SKU-011 Conveyor Belt 24in C $128,000 $1,059 $1,061 $562 $2 $130,683 $326.71
SKU-012 Stainless Pipe 2in Sch40 A $399,000 $1,862 $1,880 $1,482 $2 $404,226 $96.24
SKU-013 Industrial Gearbox RV-40 A $360,000 $1,636 $1,931 $4,212 $0 $367,779 $1,838.89
SKU-014 Safety Gloves (pair) B $162,000 $1,192 $1,193 $218 $90 $164,693 $4.57
SKU-015 Lubricant ISO VG 68 (20L) B $132,000 $1,075 $1,078 $354 $6 $134,512 $56.05
SKU-016 CNC Spindle Motor 15kW A $240,000 $1,125 $1,872 $4,680 $0 $247,677 $4,953.54
SKU-017 Cable Tray 12x4 (10ft) B $182,000 $1,263 $1,264 $475 $16 $185,019 $28.46
SKU-018 Thermal Sensor PT100 C $126,000 $1,051 $1,052 $385 $15 $128,503 $42.83
SKU-019 Air Filter Element AF-250 C $216,000 $1,376 $1,378 $439 $60 $219,252 $18.27
SKU-020 VFD Drive 10HP B $180,000 $1,200 $1,316 $1,170 $0 $183,687 $1,530.72
TOTALS     $5,605,000 $29,664 $31,202 $35,368 $498 $5,701,732 $33.17
COST BREAKDOWN BY ABC CLASS
Class Purchase Cost ($) Ordering Cost ($) Holding Cost ($) Safety Stock Cost ($) Total Cost ($) % of Total
A - Critical $3,886,500 $17,691 $18,835 $28,647 $3,951,674 69.3%
B - Important $856,000 $6,054 $6,176 $2,487 $870,718 15.3%
C - Standard $862,500 $5,919 $6,191 $4,233 $878,843 15.4%
Total $5,605,000 $29,664 $31,202 $35,368 $5,701,234 100.0%
INVENTORY EFFICIENCY METRICS
Metric Value Benchmark Description
Inventory Turnover Ratio 30.9x 6.0-12.0x Annual COGS / Average Inventory Value
Days of Inventory Outstanding 8.2 21-42 days Working days / Turnover ratio
Carrying Cost as % of Inventory 19.5% 15-25% Total holding cost rate
Ordering Cost / Total Cost 0.5% 2-5% Annual ordering / Total inventory cost
Weighted Avg Fill Rate 95.8% >95% Weighted average by ABC class
Note: Stockout risk cost estimated as (1 - service level) × demand × stockout cost / 1000.