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| INSTRUCTIONS & METHODOLOGY | ||
| 1. MODEL OVERVIEW | ||
| Purpose | Optimize supply chain network design by evaluating facility locations, demand allocation, and total landed costs across a multi-tier network (Plant > DC > Customer). | |
| Methodology | The model uses a cost-minimization framework to allocate demand to facilities based on total landed cost, capacity constraints, and service level requirements. | |
| Time Horizon | 5-year planning period (2026-2030) with annual granularity. All costs escalate with user-defined inflation and FX assumptions. | |
| Network Tiers | Tier 1: Manufacturing Plants (production). Tier 2: Distribution Centers (consolidation/storage). Tier 3: Customer Demand Zones (consumption). | |
| 2. HOW TO USE THIS MODEL | ||
| Step 1 | Review and update the Assumptions sheet with your inflation rates, discount rate, FX rates, and cost escalation factors. | |
| Step 2 | Enter your product data in Product Mix (SKU categories, weights, volumes, unit costs). | |
| Step 3 | Configure facility profiles in Plant Master and DC Master (locations, capacities, fixed/variable costs). | |
| Step 4 | Input demand forecasts by customer zone in Demand Centers for each year of the planning horizon. | |
| Step 5 | Set transportation rates in Transport Matrix for Plant-to-DC and DC-to-Customer lanes. | |
| Step 6 | Configure import duties and customs costs in Tariffs & Duties for cross-border flows. | |
| Step 7 | Review Capacity Planning to identify utilization bottlenecks and expansion triggers. | |
| Step 8 | The Allocation Engine will assign demand to facilities. Adjust allocation % to optimize cost. | |
| Step 9 | Review Landed Cost for total cost build-up. Check Scenarios and Sensitivity for risk analysis. | |
| Step 10 | Use Dashboard and Network Summary for executive reporting. Verify Error Checks for model integrity. | |
| 3. KEY ASSUMPTIONS & LIMITATIONS | ||
| Demand | Demand forecasts are deterministic annual volumes. Model does not capture seasonal or weekly variation. | |
| Costs | All costs escalate at user-defined rates. Transportation costs are per-unit and do not include volume discounts by default. | |
| Capacity | Capacity is annual throughput. No within-year capacity fluctuations modeled. | |
| Allocation | Allocation is based on user-defined percentages. The model provides cost-based ranking to guide allocation decisions. | |
| FX Rates | Currency conversion uses annual average rates. Intra-year volatility is not modeled. | |
| Sample Data | All data in this template is illustrative. Replace with actual operational data before making decisions. | |
| 4. GLOSSARY | ||
| TLC | Total Landed Cost - sum of production, warehousing, transportation, duties, and overhead costs to deliver product to customer. | |
| DC | Distribution Center - intermediate warehousing/consolidation facility between plants and customers. | |
| COGS | Cost of Goods Sold - direct production cost per unit at the plant level. | |
| FTL / LTL | Full Truckload / Less Than Truckload - transportation modes affecting per-unit freight costs. | |
| Utilization % | Actual throughput divided by maximum capacity. Trigger for expansion analysis. | |
| WACC | Weighted Average Cost of Capital - discount rate used for NPV calculations in scenario analysis. | |