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  INSTRUCTIONS & METHODOLOGY
   
     
  1. MODEL OVERVIEW  
  Purpose Optimize supply chain network design by evaluating facility locations, demand allocation, and total landed costs across a multi-tier network (Plant > DC > Customer).
  Methodology The model uses a cost-minimization framework to allocate demand to facilities based on total landed cost, capacity constraints, and service level requirements.
  Time Horizon 5-year planning period (2026-2030) with annual granularity. All costs escalate with user-defined inflation and FX assumptions.
  Network Tiers Tier 1: Manufacturing Plants (production). Tier 2: Distribution Centers (consolidation/storage). Tier 3: Customer Demand Zones (consumption).
     
  2. HOW TO USE THIS MODEL  
  Step 1 Review and update the Assumptions sheet with your inflation rates, discount rate, FX rates, and cost escalation factors.
  Step 2 Enter your product data in Product Mix (SKU categories, weights, volumes, unit costs).
  Step 3 Configure facility profiles in Plant Master and DC Master (locations, capacities, fixed/variable costs).
  Step 4 Input demand forecasts by customer zone in Demand Centers for each year of the planning horizon.
  Step 5 Set transportation rates in Transport Matrix for Plant-to-DC and DC-to-Customer lanes.
  Step 6 Configure import duties and customs costs in Tariffs & Duties for cross-border flows.
  Step 7 Review Capacity Planning to identify utilization bottlenecks and expansion triggers.
  Step 8 The Allocation Engine will assign demand to facilities. Adjust allocation % to optimize cost.
  Step 9 Review Landed Cost for total cost build-up. Check Scenarios and Sensitivity for risk analysis.
  Step 10 Use Dashboard and Network Summary for executive reporting. Verify Error Checks for model integrity.
     
  3. KEY ASSUMPTIONS & LIMITATIONS
  Demand Demand forecasts are deterministic annual volumes. Model does not capture seasonal or weekly variation.
  Costs All costs escalate at user-defined rates. Transportation costs are per-unit and do not include volume discounts by default.
  Capacity Capacity is annual throughput. No within-year capacity fluctuations modeled.
  Allocation Allocation is based on user-defined percentages. The model provides cost-based ranking to guide allocation decisions.
  FX Rates Currency conversion uses annual average rates. Intra-year volatility is not modeled.
  Sample Data All data in this template is illustrative. Replace with actual operational data before making decisions.
     
  4. GLOSSARY  
  TLC Total Landed Cost - sum of production, warehousing, transportation, duties, and overhead costs to deliver product to customer.
  DC Distribution Center - intermediate warehousing/consolidation facility between plants and customers.
  COGS Cost of Goods Sold - direct production cost per unit at the plant level.
  FTL / LTL Full Truckload / Less Than Truckload - transportation modes affecting per-unit freight costs.
  Utilization % Actual throughput divided by maximum capacity. Trigger for expansion analysis.
  WACC Weighted Average Cost of Capital - discount rate used for NPV calculations in scenario analysis.