| ← Back to Cover |
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PLANT MASTER |
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Plant ID |
Plant Name |
Region |
Country |
Currency |
Status |
Annual Capacity (units) |
Fixed Cost ($mm/yr) |
Variable Cost ($/unit) |
Labor Cost ($/unit) |
Energy Cost ($/unit) |
Lead Time to DC (days) |
Year Opened |
Capex ($mm) |
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PLT-01 |
Chicago Plant |
North America |
USA |
USD |
Active |
500,000 |
$12.5 |
$18.50 |
$8.20 |
$2.10 |
3 |
2015 |
$85 |
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PLT-02 |
Monterrey Plant |
North America |
Mexico |
MXN |
Active |
350,000 |
$6.8 |
$11.20 |
$4.50 |
$1.60 |
4 |
2018 |
$45 |
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PLT-03 |
Frankfurt Plant |
Europe |
Germany |
EUR |
Active |
400,000 |
$15.2 |
$22.80 |
$12.50 |
$3.40 |
2 |
2012 |
$110 |
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PLT-04 |
Krakow Plant |
Europe |
Poland |
EUR |
Active |
280,000 |
$5.5 |
$14.50 |
$6.20 |
$2.00 |
3 |
2020 |
$38 |
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PLT-05 |
Shenzhen Plant |
Asia Pacific |
China |
CNY |
Active |
600,000 |
$8.2 |
$9.50 |
$3.80 |
$1.40 |
5 |
2016 |
$55 |
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PLT-06 |
Osaka Plant |
Asia Pacific |
Japan |
JPY |
Active |
320,000 |
$18.5 |
$26.40 |
$14.80 |
$3.80 |
2 |
2010 |
$125 |
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PROJECTED ANNUAL CAPACITY (Units) - 5 Year Horizon |
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Plant ID |
Plant Name |
Base Capacity |
2026 |
2027 |
2028 |
2029 |
2030 |
Expansion Cost ($mm) |
Expansion Capacity |
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PLT-01 |
Chicago Plant |
500,000 |
500,000 |
500,000 |
500,000 |
500,000 |
500,000 |
$0.0 |
0 |
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PLT-02 |
Monterrey Plant |
350,000 |
350,000 |
350,000 |
350,000 |
350,000 |
350,000 |
$0.0 |
0 |
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PLT-03 |
Frankfurt Plant |
400,000 |
400,000 |
400,000 |
400,000 |
400,000 |
400,000 |
$0.0 |
0 |
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PLT-04 |
Krakow Plant |
280,000 |
280,000 |
280,000 |
280,000 |
280,000 |
280,000 |
$0.0 |
0 |
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PLT-05 |
Shenzhen Plant |
600,000 |
600,000 |
600,000 |
600,000 |
600,000 |
600,000 |
$0.0 |
0 |
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PLT-06 |
Osaka Plant |
320,000 |
320,000 |
320,000 |
320,000 |
320,000 |
320,000 |
$0.0 |
0 |
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Total Network Capacity |
2,450,000 |
2,450,000 |
2,450,000 |
2,450,000 |
2,450,000 |
2,450,000 |
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TOTAL COST PER UNIT BY PLANT ($) |
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Plant ID |
Plant Name |
Variable $/unit |
Labor $/unit |
Energy $/unit |
Total Var. $/unit |
Fixed $/unit (est.) |
Total $/unit |
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PLT-01 |
Chicago Plant |
$18.50 |
$8.20 |
$2.10 |
$28.80 |
$25.00 |
$53.80 |
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PLT-02 |
Monterrey Plant |
$11.20 |
$4.50 |
$1.60 |
$17.30 |
$19.43 |
$36.73 |
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PLT-03 |
Frankfurt Plant |
$22.80 |
$12.50 |
$3.40 |
$38.70 |
$38.00 |
$76.70 |
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PLT-04 |
Krakow Plant |
$14.50 |
$6.20 |
$2.00 |
$22.70 |
$19.64 |
$42.34 |
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PLT-05 |
Shenzhen Plant |
$9.50 |
$3.80 |
$1.40 |
$14.70 |
$13.67 |
$28.37 |
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PLT-06 |
Osaka Plant |
$26.40 |
$14.80 |
$3.80 |
$45.00 |
$57.81 |
$102.81 |
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Note: Sample plant
data. Fixed Cost in $mm per year. Variable/Labor/Energy costs in $ per unit.
Capacity in annual units. All costs in USD equivalent. |
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